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Demonstration butt welds on tanker construction steels (Nagler, 1976) | |||||
---|---|---|---|---|---|
Thickness | Laser power, kW | Weld speed | Comment | ||
in. | mm | in./min | mm/sec | ||
0.375 | 9.5 | 10.8 | 50 | 21.2 | Single pass |
0.375 | 9.5 | 10.8 | 45 | 19.0 | Single pass |
0.5 | 12.7 | 12.0 | 27 | 11.4 | Single pass |
0.5 | 12.7 | 12.0 | 30 | 12.7 | Single pass |
0.625 | 15.9 | 12.0 | 24 | 10.2 | Single pass |
0.75 | 19.1 | 12.0 | 45 | 19.0 | Dual pass |
1.0 | 25.4 | 12.0 | 30 | 12.7 | Dual pass |
1.0 | 25.4 | 12.0 | 30 | 12.7 | Dual pass |
1.125 | 28.6 | 12.8 | 27 | 11.4 | Dual pass |
0.375-0.5 | 9.5-12.7 | 11.0 | 90 | 38.1 | Tee joint |
0.375-0.5 | 9.5-12.7 | 7.5 | 65 | 27.5 | Tee joint |
1.0 | 25.4 | 12.0 | 27 | 11.4 | Dual passa |
1.0 | 25.4 | 12.0 | 25 | 10.6 | Dual passa |
a0.001-in. (0.03 mm) aluminum foil preplaced at weld interface |
Material | Thickness | Weld type | Laser power, kW | Weld speed | Number of pieces | ||
---|---|---|---|---|---|---|---|
in. | mm | in./min | mm/sec | ||||
HY-130 steel | 0.25 | 6.4 | Butt | 5.5 | 50 | 21.2 | 3 |
HY-180 steel | 0.062 | 1.6 | Butt | 5.5 | 160 | 67.7 | 2 |
HY-180 steel | 0.062 | 1.6 | Lap | 5.5 | 140 | 59.2 | 1 |
Typical cutting and drilling rates for a 1-kW CO2 laser (Yankee, 1979) | ||||
---|---|---|---|---|
Metal thickness, in. | Stainless steel | Cutting rates (in./min) | Titanium | |
Aluminum | Galvanized steel | |||
0.020 | 750 | 800 | 250 | --- |
0.032 | 650 | --- | --- | --- |
0.040 | 550 | 350 | 100 | 250 |
0.062 | 450 | 200 | 50 | 150 |
0.080 | 325 | 100 | --- | 100 |
0.125 | 200 | --- | --- | --- |
Drilling rate: less than 1 msec is required to drill each of these holes: | ||
---|---|---|
Material | Thickness | Hole diameter |
Tungsten | 0.020 in. (0.51 mm) | 0.020 in. (0.51 mm) |
Ceramic | 0.020 in. (0.51 mm) | 0.050 in. (1.27 mm) |
Brass | 0.010 in. (0.25 mm) | 0.250 in. (6.35 mm) |