as they cannot be ignited by sparks and are not so easily exploded. The ordinary dynamites used in mining are about four times as powerful as gunpowder.
Nitroglycerin in its liquid form is now rarely used for blasting, partly because its full strength is not often necessary but chiefly because of the difficulty and danger of transporting, handling and charging it. If employed at all, it is charged in thin tinned plate cases or rubber-cloth cartridges.
Blasting with Black Powder.—The powder is coarse-grained, usually from 18 to 316 in. in size, and is charged in paper cartridges, 8 to 10 in. long and of a proper diameter to fit loosely in the drill hole. A piece of fuze, long enough to reach a little beyond the mouth of the hole, is inserted in the cartridge and tied fast. For wet holes paraffined paper is used, the miner waterproofing the joints with grease. When more than one cartridge is required for the blast, that which has the fuze attached is usually charged last. The cartridges are carefully rammed down by a wooden tamping bar and the remainder of the hole filled with tamping. This consists of finely broken rock, dry clay or other comminuted material, carefully compacted by the tamping bar on top of the charge. The fuze is a cord, having in the centre a core of gunpowder, enclosed in several layers of linen or hemp waterproofed covering. It is ignited by the miner’s candle or lamp, or by a candle end so placed at the mouth of the hole that the flame must burn its way through the fuze covering. As the fuze burns slowly, at the rate of 2 or 3 ft. per minute, the miner uses a sufficient length to allow him to reach a place of safety.
For blasting in coal, “squibs” instead of fuzes are often used. A squib is simply a tiny paper rocket, about 18 in. diameter by 3 in. long, containing fine gunpowder and having a sulphur slow-match at one end. It is fired into the charge through a channel in the tamping. This channel may be formed by a piece of 14 in. gas pipe, tamped in the hole and reaching the charge; or a “needle,” a long taper iron rod, is laid longitudinally in the hole, with its point entering the charge, and after the tamping is finished, by carefully withdrawing the needle a little channel is left, through which the squib is fired. In this connexion it may be noted that for breaking ground in gassy collieries several substitutes for explosives have been used to a limited extent, e.g. plugs of dry wood driven tightly into a row of drill holes, and which on being wetted swell and split the coal; quicklime cartridges, which expand powerfully on the application of water; simple wedges, driven by hammer into the drill holes; multiple wedges, inserted in the holes and operated by hydraulic pressure from a small hand force-pump.
Blasting with High Explosives.—High explosives are fired either by ordinary fuze and detonating cap or by electric fuze. Detonating caps of ordinary strength contain 10 to 15 grains of fulminating mixture. The cap is crimped tight on the end of the fuze, embedded in the cartridge, and on being exploded by fire from the fuze detonates the charge. The number of cartridges charged depends on the depth of hole, the length of the line of least resistance, and the toughness and other characteristics of the rock. Each cartridge should be solidly tamped, and, to avoid waste spaces in the hole, which would reduce the effect of the blast, it is customary to split the paper covering lengthwise with a knife. This allows the dynamite to spread under the pressure of the tamping bar. The cap is often placed in the cartridge preceding the last one charged, but it is better to insert it last, in a piece of cartridge called a “primer.” Though the dynamites are not exploded by sparks, they should nevertheless always be handled carefully. It is not so essential to fill the hole completely and so thoroughly to compact the tamping, as in charging black powder, because of the greater rapidity and shattering force of the explosion of dynamite; tamping, however, should never be omitted, as it increases the efficiency of the blast. In exploding dynamite, strong caps, containing say 15 grains of fulminating powder, produce the best results. Weaker caps are not economical, as they do not produce complete detonation of the dynamite. This is specially true if the weather be cold. Dynamite then becomes less sensitive, and the cartridges should be gently warmed before charging, to a temperature of not more than 80° F. Poisonous fumes are often produced by the explosion of the nitroglycerin compounds. These are probably largely due to incomplete detonation, by which part of the nitroglycerin is vaporized or merely burned. This is most likely to occur when the dynamite is chilled, or of poor quality, or when the cap is too weak. There is generally but little inconvenience from the fumes, except in confined underground workings, where ventilation is imperfect.
Like nitroglycerin, the common dynamites freeze at a temperature of from 42° to 46° F. They are then comparatively safe, and so far as possible should be transported in the frozen state. At very low temperatures dynamite again becomes somewhat sensitive to shock. When it is frozen at ordinary temperatures even the strongest detonating caps fail to develop the full force. In thawing dynamite, care must be exercised. The fact that a small quantity will often burn quietly has led to the dangerously mistaken notion that mere heating will not cause explosion. It is chiefly a question of temperature. If the quantity ignited by flame be large enough to heat the entire mass to the detonating point (say 360° F.) before all is consumed, an explosion will result. Furthermore, dynamite, when even moderately heated, becomes extremely sensitive to shocks. There are several accepted modes of thawing dynamite: (1) In a water bath, the cartridges being placed in a vessel surrounded on the sides and bottom by warm water contained in a larger enclosing vessel. The warm water may be renewed from time to time, or the water bath placed over a candle or small lamp, not on a stove. (2) In two vessels, similar to the above, with the space between them occupied by air, provided the heat applied can be definitely limited, as by using a candle. (3) When large quantities of dynamite are used a supply may be kept on shelves in a wooden room or chamber, warmed by a stove, or by a coil of pipe heated by exhaust steam from an engine. Live steam should not be used, as the heat might become excessive. Thawing should always take place slowly, never before an open fire or by direct contact with a stove or steam pipes and care must be taken that the heat does not rise high enough to cause sweating or exudation of liquid nitroglycerin from the cartridges, which would be a source of danger.
For the storage of explosives at mines, &c., proper magazines must be provided, situated in a safe place, not too near other buildings, and preferably of light though fireproof construction. Masonry magazines, though safer from some points of view, may be the cause of greater damage in event of an explosion, because the brick or stones act as projectiles. Isolated and abandoned mine workings, if dry, are sometimes used as magazines.
Fig 11. Electrical Fuze.
Firing blasts by electricity has a wide application for both surface and underground work. An electrical fuze (fig. 11) consists of a pair of fine, insulated copper wires, several feet long and about 140 of an inch in diameter, with their bare ends inserted in a detonating cap. For firing, the fuze wires are joined to long leading wires, connected with some source of electric current. By joining the fuze wires in series or in groups, any number of holes may be fired simultaneously, according to the current available. A round of holes fired in this way, as for driving tunnels, sinking shafts, or in large surface excavations, produces better results, both in economy of explosive and effect of the blast, than when the holes are fired singly or in succession. Also, the miners are enabled to prepare for the blast with more care and deliberation, and then to reach a place of safety before the current is transmitted. Another advantage is that there is no danger of a hole “hanging fire,” which sometimes causes accidents in using ordinary fuzes.
Hanging fire may be due to a cut, broken or damaged powder fuze, which may smoulder for some time before communicating fire to the charge. “Miss-fires,” which also are of not infrequent occurrence with both ordinary and electric fuzes, are cases where explosion from any cause fails to take place. After waiting a sufficient length of time before approaching the charged hole, the miner carefully removes the tamping down to within a few inches of the explosives and inserts and fires another cartridge, the concussion usually detonating the entire charge. Sometimes another hole is drilled near the one which has missed. No attempt to remove the old charge should ever be made.
High tension electricity, generated by a frictional machine, provided with a condenser, was formerly much used for blasting. The bare ends of the fuze wires in the detonating cap are placed say 18 in. apart, leaving a gap across which a spark is discharged, passing through a priming charge of some sensitive composition. The priming is not only combustible but also a conductor of electricity, such as an intimate mixture of potassium chlorate with copper sulphide and phosphide. By the combustion of the priming the fulminate mixture in the cap is detonated. As these fuzes are more apt to deteriorate when exposed to dampness than fuzes for low-tension current, and the generating machine is rather clumsy and fragile, low-tension current is more generally employed. It may be generated by a small, portable dynamo, operated by hand, or may be derived from a battery or from any convenient electric circuit. The ends of the fuze wires in the detonating cap are connected by a fine platinum filament (fig. 11), embedded in a guncotton priming on top of the fulminating mixture, and explosion results from the heat generated by the resistance opposed to the passage of the current through the filament. Blasting machines are made in several sizes, the smaller ones being capable of firing simultaneously from ten to twenty holes. The fuzes must obviously be of uniform electrical resistance, to ensure that all the connected charges will explode simultaneously. The premature explosion of any one of the fuzes would break the circuit.
In the actual operations of blasting, definite rules for the proportioning of the charges are rarely observed, and although the blasts made by a skilful miner seldom fail to do their work, it is a common fault that too much, rather than too little, explosive is used. The high explosives are specially liable to be wasted, probably through lack of appreciation of their power as compared with that of black powder. Among the indications of excessive charges are the production of much finely broken rock or of crushed and splintered rock around the bottom of the hole, and excessive displacement or projection of the rock broken by the blast. In beginning any new piece of work, such waste may be avoided or reduced by making
