but driven independently of, the spindle, in order that as the tube
increases in diameter the number of revolutions it makes may be
reduced to suit the constant delivery of the roving. This is effected
by a differential motion which usually consists of a large wheel,
within which two other wheels are made to work; the interior wheels
have a regular motion, but the large wheel is driven from a pair of
cone drums at a decreasing speed.
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| Fig. 7. |
The intermediate frame comes between the slubbing and roving frames and is of similar construction to the slubber, but has a larger number of spindles and smaller tubes. Instead of having cans put at the back, the slubbing tubes are mounted vertically in a creel, passed in pairs through the rollers, and drawn down to a smaller diameter than a single slubbing. In this machine, therefore, the fourfold processes of combination, attenuation, twisting and winding are effected consecutively and continuously.
The roving frame is similar in principle to the slubber and intermediate machines, but it contains a greater number of spindles, and the tubes are smaller than either. It receives the rovings from the intermediate frame, draws two into one, twists them and winds them upon tubes. This machine is usually the last employed to prepare cotton for spinning, but for spinning fine yarns from the best Egyptian and Sea Islands cottons, a second roving, or Jack frame may be required, in which event pairs of rovings from the first machine are similarly treated in the second in order to render the final product sufficiently fine for spinning yarns of the requisite counts.
Spinning (see Spinning).—Improvements upon the Saxony wheel caused continuous spinning to become a mechanical art at an earlier date than intermittent spinning. Arkwright’s water-twist frame was gradually changed to the throstle, which was a duplex machine furnished with one set of drawing rollers, and one set of spindles and flyers at each side of the frame-work. All the bosses of one line of rollers were connected so that one driving gear would serve for the whole length, and all the spindles were driven by bands from a central cylinder. The roving spools were placed vertically in a creel between the two sets of rollers, and the rovings reduced to the requisite fineness by the latter; after which each was passed through a coiled eye at the lower end of a flyer leg, and attached to a double-flanged spool which was loosely mounted upon a spindle. At each revolution of a flyer a twist was put into the attenuated roving, and the flyer wrapped as much thread upon a spool as the rollers delivered. The spools rested upon a piece of woollen cloth stretched over a rail, and this rail rose and fell through a space equal to the length of the spool barrel. On account of a thread having to pull a spool round, it was not possible to spin finer counts than 60^s, and since each flyer was mounted upon the top of an unsupported spindle, vibration increased with speed. In order to avoid such vibration Mr Danforth, in or about 1829, placed an inverted cup upon the top of a stationary spindle, and upon the spindle a freely fitting sleeve and wharve; the former to receive a spool, the latter to rotate both. By a traverse motion all the spools were simultaneously raised or depressed, so as to have their barrels, when at the highest point, entirely within the cup, and when at the lowest entirely below it. A thread passed from the drawing rollers, outside the cup, to a spool. As a spool rotated its thread was uniformly twisted, the lower edge of the cup built the yarn equally on every part of the spool barrel, and the requisite drag resulted from friction set up by the thread rubbing against the surface of the cup. The throstle has almost disappeared from the cotton industry, and Danforth’s cap frame entirely so, but the latter is still used to spin worsted.
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| Fig. 8. |
Ring spinning is practically the only system of continuous spinning used in the cotton industry; it was first patented in the United States of America by J. Thorpe, in 1828, and in that country was extensively used long before it became established in England. Its chief feature consists in the substitution for the flyer, or the cap, of a smooth annular ring (A, fig. 8) formed with a flange at the upper edge, over which a light C-shaped piece of wire (B), called a traveller, is sprung. The rings are secured in a rail (C) that rises quickly and falls slowly, but at each succeeding ascent and descent it attains a higher point than that previously reached. A spindle (D) is supported by, and turns in a bolster secured to a fixed rail (E). If the bolster only provides a bearing for the centre of the spindle, and so leaves the foot free to find its own position of steadiness, it is known as a self-balancing or gravity spindle. A recess in the bolster is filled with oil to automatically lubricate the bearing. A spindle is placed in the centre of each ring; it has a sleeve fitted upon it which carries a wharve (F) that covers the upper part of the bolster, and a band from a pair of drums is drawn round the wharve to drive the spindle. So perfect is the construction of these spindles that they can be run without appreciable vibration at speeds far beyond the ability of operatives to attend them; although a speed of 11,000 revolutions per minute is a practicable one. After passing the drawing rollers (G), the roving (H) is twisted, hooked into the traveller (B), and made fast to a spool (I) placed upon the spindle. As spinning proceeds the traveller is pulled round the ring by the thread; it thus puts a drag upon, and holds the thread at the winding point. In all continuous spinning the number of twists inserted into a given length of thread is governed by the surface speed of the front roller, relatively to the revolutions of the flyer, or to the speed of the winding surface.
Intermittent Spinning.—The essential difference between continuous and intermittent spinning is that the former draws and twists consecutively, whilst the latter draws and twists simultaneously. In the mule, a creel (A, fig. 9), fixed at the back of the machine, is designed to hold the rovings (B) in three or four tiers, from whence they pass between three lines of drawing rollers (C) and two faller wires (D). They are next led to spindles (E) mounted in a carriage (F) whose wheels run upon rails (G) called slips. As the rollers (C) feed the partially attenuated rovings the carriage recedes from the rollers a little faster than the rovings are delivered, thus completing the attenuation. Meanwhile, the spindles are revolved rapidly by bands passing from a tinned cylinder (H) and the threads are twisted. This twist goes first to the thin places where least resistance is offered to it, leaving thick places almost untwisted; the pull of the carriage, therefore, causes the fibres to slip most readily where there are fewest twists, and gives to a thread an approximation to uniformity in diameter. For fine yarns the rollers cease to rotate slightly before the carriage has attained the end of its outward run, or stretch, and at such times all attenuation is due to the pull of the spindles upon the threads. On the termination of a stretch the carriage stops, the twisting is completed, the spindles reverse the direction of their rotation to back off, or remove the yarn which is coiled round the spindles above the winding point, and whilst one faller wire (D), operating on all the threads at once, descends to the winding position of each spindle, the other rises to take up the yarn delivered by the spindles. This completed, the carriage returns to the roller beam, and in doing so the spindles revolve in their normal direction to wind the stretch of 48 to 66 in. of yarn spun in the outward journey. All the foregoing movements are regulated to succeed each other in their proper order, the termination of one operation being the initiation of the next.
Crompton’s original machine was controlled manually throughout, but later he devised means for moving the carriage out mechanically, for stopping the rollers at the proper time, and for locking the carriage whilst the spindles added the final twist to the threads. After which all parts became stationary and the manual operations commenced. These consisted in backing off, operating the faller wire, rotating the spindles and pushing the carriage home. In the year 1785 the first steam-engine was employed for cotton spinning, and in 1792 William Kelly placed the headstock of a mule, in which the chief mechanism is situated, in the middle of the carriage, instead of at one end. By this device one machine was doubled in length, and shortly afterwards two mules, each of 300 to 400 spindles, were allotted to one spinner and his assistants. Kelly also attempted to control all parts of the machine mechanically, but in
