is equal to the number of revolutions per second, and in the multipolar machine it is equal to the number of pairs of fields through which the coil passes in one second; hence in general the periodicity is pN / 60, where N = the number of revolutions per minute and p = the number of pairs of poles, and this holds true of the E.M.F. and current round the coil, even though the E.M.F. and current furnished to the external circuit may be rendered unidirectional or continuous. The only difference on this point is that in the continuous-current machine the poles are usually fewer than in the alternator, and the periodicity is correspondingly lower. Thus in the former case the number of poles ranges from 2 to 12 and the usual frequencies from 5 to 20; but with alternators the frequencies in commercial use range from 25 to 120, and in large machines driven by slow-speed engines the number of poles may even be as high as 96.
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| I. Smooth. | II. Toothed. |
| Fig. 9. | |
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| Fig. 10. |
The drum coil may be applied either to the external surface of a rotating armature, the field-magnet being external and stationary (fig. 9), or to the internal surface of a stationary armature (fig. 10), the field-magnet being internal and rotating. While the former combination is universally adopted in the continuous-current dynamo, the latter is more usual in the modern alternator. In either case the iron armature core must be “laminated”; the passage of the lines of the field across its surface sets up E.M.F.’s which are in opposite directions under poles of opposite sign, so that if the core were a solid mass a current-sheet would flow along its surface opposite to a pole, and complete its circuit by passing through the deeper layers of metal or by returning in a sheet under a pole of opposite sign. Such “eddy-currents” can be practically avoided by dividing the metal core into laminations at right angles to the length of the active wires which are themselves arranged to secure the greatest rate of line-cutting and maximum E.M.F. The production of the eddy-current E.M.F. is not thereby prevented, but the paths of the eddy-currents are so broken up that the comparatively high resistance with which they meet reduces their amount very greatly. The laminae must be lightly insulated from one another, right up to their edges, so that the E.M.F.’s which still act across their thickness will not be added up along the length of the core, but will only produce extremely small currents circulating through the interior of the separate laminations. Each thin iron plate is either coated with an insulating varnish or has one of its sides covered with a sheet of very thin paper; the thickness of the laminae is usually about one-fortieth of an inch, and if this is not exceeded the rate at which energy is dissipated by eddy-currents in the core is so far reduced that it does not seriously impair the efficiency of the machine.
Lastly, the drum coils may be either attached to the surface of a smooth armature core (fig. 9, I.), or may be wound through holes formed close to the periphery of the core, or may be embedded in the slots between projecting iron teeth (figs. 9 [II.] and 10). Originally employed by Antonio Pacinotti in connexion with ring winding, the toothed armature was after some considerable use largely discarded in favour of the smooth core; it has, however, been reintroduced with a fuller understanding of the special precautions necessitated in its design, and it is now so commonly used that it may be said to have superseded the smooth-surface armature.
Not only does the toothed armature reduce the length of the air-gap to the minimum permitted by mechanical and magnetic considerations, and furnish better mechanical protection to the armature coils, but it also ensures the positive holding of the active wires against the mechanical drag which they experience as they pass through the magnetic field. Further, the active wires in the toothed armature are relieved of a large proportion of this mechanical drag, which is transferred to the iron teeth. The lines of the field, after passing through the air-gap proper, divide between the teeth and the slots in proportion to their relative permeances. Hence at any moment the active wires are situated in a weak field, and for a given armature current the force on them is only proportional to this weak field. This important result is connected with the fact that when the armature is giving current the distribution of the lines over the face of each tooth is distorted, so that they become denser on the “trailing” side than on the “leading” side;[1] the effect of the non-uniform distribution acting on all the teeth is to produce a magnetic drag on the armature core proportional to the current passing through the wires, so that the total resisting force remains the same as if the armature had a smooth core. The amount by which the stress on the active wires is reduced entirely depends upon the degree to which the teeth are saturated, but, since the relative permeability of iron even at a flux density of 20,000 lines per sq. cm. is to that of air approximately as 33 : 1, the embedded wires are very largely relieved of the driving stress. An additional gain is that solid bars of much greater width can be used in the toothed armature than on a smooth core without appreciable loss from eddy-currents within their mass.
A disadvantage of the slotted core is, however, that it usually necessitates the lamination of the pole-pieces. If the top of the slot is open, and its width of opening is considerably greater than the length of the air-gap from the iron of the pole-face to the surface of the teeth, the lines become unequally distributed not only at the surface of the teeth, but also at the face of the pole-pieces; and this massing of the lines into bands causes the density at the pole-face to be rhythmically varied as the teeth pass under it. No such variation can take place in a solid mass of metal without the production of eddy-currents within it; hence if the width of the slot-opening is equal to or exceeds twice the length of the single air-gap, lamination of the pole-pieces in the same plane as that of the armature core becomes advisable.
If the wires are threaded through holes or tunnels pierced close to the periphery of the core, the same advantages are gained as with open slots, and lamination of the pole-pieces is rendered unnecessary. But on the other hand, the process of winding becomes laborious and expensive, while the increase in the inductance of
- ↑ By the “leading” side of the tooth or of an armature coil or sector is to be understood that side which first enters under a pole after passing through the interpolar gap, and the edge of the pole under which it enters is here termed the “leading” edge as opposed to the “trailing” edge or corner from under which a tooth or coil emerges into the gap between the poles; cf. fig. 30, where the leading and trailing pole-corners are marked ll and tt.
