The armature core must be divided into the teeth and the core proper below the teeth. Owing to the tapering section of the teeth, the density rises towards their root, and when this reaches a high value, such as 18,000 or more lines per sq. cm., the saturation of the iron again forces an increasing proportion of the lines outwards into the slot. A distinction must then be drawn between the “apparent” induction which would hold if all the lines were concentrated in the teeth, and the “real” induction. The area of the iron is obtained by multiplying the number of teeth under the pole-face by their width and by the net length of the iron core parallel to the axis of rotation. The latter is the gross length of the armature less the space lost through the insulating varnish or paper between the disks or through the presence of ventilating ducts, which are introduced at intervals along the length of the core. The former deduction averages about 7 to 10% of the gross length, while the latter, especially in large multipolar machines, is an even more important item. After calculating the density at different sections of the teeth, reference has now to be made to a (B, H) or flux-density curve, from which may be found the number of ampere-turns required per cm. length of path. This number may be expressed as a function of the density in the teeth, and ƒ(Bt) be its average value over the length of a tooth, the ampere-turns of excitation required over the teeth on either side of the core as the lines of one field enter or leave the armature is Xt=ƒ(Bt).2lt, where lt is the length of a single tooth in cm.
In the core proper below the teeth the length of path continually shortens as we pass from the middle of the pole towards the centre line of symmetry. On the other hand, as the lines gradually accumulate in the core, their density increases from zero midway under the poles until it reaches a maximum on the line of symmetry. The two effects partially counteract one another, and tend to equalize the difference of magnetic potential required over the paths of varying lengths; but since the reluctivity of the iron increases more rapidly than the density of the lines, we may approximately take for the length of path (la) the minimum peripheral distance between the edges of adjacent pole-faces, and then assume the maximum value of the density of the lines as holding throughout this entire path. In ring and drum machines the flux issuing from one pole divides into two halves in the armature core, so that the maximum density of lines in the armature is Ba=Za / 2ab, where a=the radial depth of the disks in centimetres and b=the net length of iron core. The total exciting power required between the pole-pieces is therefore, at no load, Xp=Xg + Xt + Xa, where Xa=ƒ(Ba).la; in order, however, to allow for the effect of the armature current, which increases with the load, a further term Xb, must be added.
Fig. 30. |
In the continuous-current dynamo it may be, and usually is, necessary to move the brushes forward from the interpolar line of symmetry through a small angle in the direction of rotation, in order to avoid sparking between the brushes and the commutator (vide infra). When the dynamo is giving current, the wires on either side of the diameter of commutation form a current-sheet flowing along the surface of the armature from end to end, and whatever the actual end-connexions of the wires, the wires may be imagined to be joined together into a system of loops such that the two sides of each loop are carrying current in opposite directions. Thus a number of armature ampere-turns are formed, and their effect on the entire system of magnet and armature must be taken into account. So long as the diameter of commutation coincides with the line of symmetry, the armature may be regarded as a cylindrical electromagnet producing a flux of lines, as shown in fig. 30. The direction of the self-induced flux in the air-gaps is the same as that of the lines of the external field in one quadrant on one side of DC, but opposed to it in the other quadrant on the same side of DC; hence in the resultant field due to the combined action of the field-magnet and armature ampere-turns, the flux is as much strengthened over the one half of each polar face as it is weakened over the other, and the total number of lines is unaffected, although their distribution is altered. The armature ampere-turns are then called cross-turns, since they produce a cross-field, which, when combined with the symmetrical field, causes the leading pole-corners ll to be weakened and the trailing pole-corners tt to be strengthened, the neutral line of zero field being thus twisted forwards in the direction of rotation. But when the brushes and diameter of commutation are shifted forward, as shown in fig. 31, it will be seen that a number of ampere-turns, forming a zone between the lines Dn and mC, are in effect wound immediately on the magnetic circuit proper, and this belt of ampere-turns is in direct opposition to the ampere-turns of the field, as shown by the dotted and crossed wires on the pole-pieces. The armature ampere-turns are then divisible into the two bands, the back-turns, included within twice the angle of lead λ, weakening the field, and the cross-turns, bounded by the lines Dm, nC, again producing distortion of the weakened symmetrical field. If, therefore, a certain flux is to be passed through the armature core in opposition to the demagnetizing turns, the difference of magnetic potential between the pole-faces must include not only Xa, Xt, and Xg, but also an item Xb, in order to balance the “back” ampere-turns of the armature. The amount by which the brushes must be shifted forward increases with the armature current, and in corresponding proportion the back ampere-turns are also
Fig. 31.increased, their value being cτ2λ / 360°, where c=the current carried by each of the τ active wires. Thus the term Xb, takes into account the effect of the armature reaction on the total flux; it varies as the armature current and angle of lead required to avoid sparking are increased; and the reason for its introduction in the fourth place (Xp=Xg + Xt + Xa + Xb), is that it increases the magnetic difference of potential which must exist between the poles of the dynamo, and to which the greater part of the leakage is due. The leakage paths which are in parallel with the armature across the poles must now be estimated, and so a new value be derived for the flux at the commencement of the iron-magnet path. If P=their joint permeance, the leakage flux due to the difference of potential at the poles is zl=1·257Xp × P, and this must be added to the useful flux Za, or Zp=Za + Zl. There are also certain leakage paths in parallel with the magnet cores, and upon the permeance of these a varying number of ampere-turns is acting as we proceed along the magnet coils; the magnet flux therefore increases by the addition of leakage along the length of the limbs, and finally reaches a maximum near the yoke. Either, then, the density in the magnet Bm=Zm / Am will vary if the same sectional area be retained throughout, or the sectional area of the magnet must itself be progressively increased. In general, sufficient accuracy will be obtained by assuming a certain number of additional leakage lines zn as traversing the entire length of magnet limbs and yoke (= lm), so that the density in the magnet has the uniform value Bm=(Zp + zn) / Am. The leakage flux added on actually within the length of the magnet core or zn will be approximately equal to half the total M.M.F. of the coils multiplied by the permeance of the leakage paths around one coil. The corresponding value of H can then be obtained from the (B, H) curve of the material of which the magnet is composed, and the ampere-turns thus determined must be added to Xp, or X=Xp + Xm, where Xm=ƒ(Bm)lm. The final equation for the exciting power required on a magnetic circuit as a whole will therefore take the form
X=AT=0·8Bg.2lg + ƒ(Bt) 2lt + ƒ(Ba) la + Xb + ƒ(Bm) lm. | (3) |
If the magnet cores are of wrought iron or cast steel, and the yoke is of cast iron, the last term must be divided into two portions corresponding to the different materials, i.e. into ƒ(Bm)lm + ƒ(By)ly. In the ordinary multipolar machine with as many magnet-coils as there are poles, each coil must furnish half the above number of ampere-turns.
Since no substance is impermeable to the passage of magnetic flux, the only form of magnetic circuit free from leakage is one uniformly wound with ampere-turns over its whole length. The reduction of the magnetic leakage to a minimum in any given type is therefore primarily a question of distributing the winding as far as possible Magnetic leakage.uniformly upon the circuit, and as the winding must be more or less concentrated into coils, it resolves itself into the necessity of introducing as long air-paths as possible between any surfaces which are at different magnetic potentials. No iron should be brought near the machine which does not form part of the magnetic circuit proper, and especially no iron should be brought near the poles, between which the difference of magnetic potential practically reaches its maximum value. In default of a machine of the same size or similar type on which to experiment, the probable direction of the leakage flux must be assumed from the drawing, and the air surrounding the machine must be mapped out into areas, between which the permeances are calculated as closely as possible by means of such approximate formulae as those devised by Professor G. Forbes.
In the earliest “magneto-electric” machines permanent steel magnets, either simple or compound, were employed, and for many years these were retained in certain alternators, some of which are still in use for arc lighting in lighthouses. But since the field they furnish is very weak, a great advance was made when they Excitation of field-magnet.were replaced by soft iron electromagnets, which could be made to yield a much more intense flux. As early as 1831 Faraday[1] experimented with electromagnets, and after 1850 they gradually superseded the permanent magnet. When the total ampere-turns required to excite the electromagnet have been determined, it remains to decide how the excitation shall be obtained; and, according to the method- ↑ Exp. Res., series i. § 4, par. 111. In 1845 Wheatstone and Cooke patented the use of “voltaic” magnets in place of permanent magnets (No. 10,655).