and its subsequent application to metal surfaces; more intimate
knowledge of metals and their alloys to which it is applied, and
greater ease in obtaining them from the metalliferous ores and
reducing them to suitable dimensions and surfaces. For instance,
it is now a simple matter to obtain perfectly pure copper by
means of electricity. Again, formerly a flat sheet of metal was
obtained by hammering, which involved an infinite amount
of hard labour, whereas it is accomplished to-day with ease by
means of flatting and rolling mills: i.e. after the metal has been
obtained from the ore in the form of an ingot, it is stretched
equally to any degree of thinness by steel rollers. Further,
the furnaces have been greatly improved by the introduction
of gas and electricity as the heating power, instead of the wood
or charcoal employed.
In the manufacture of the substance enamel a much greater advance has been made, for whereas the colours, and consequently the schemes of colour, were extremely limited, we now possess an infinite gradation in the colours, as well as the transparency and opacity, the hardness and softness of enamels. There are only two colours which cannot yet be obtained; these are opaque vermilion and lemon yellow in a vitrified state. Many of the colours we now employ were not known by enamellers such as Léonard Limosin. Our enamels are also perfect in purity, brilliancy and durability, qualities which are largely due to the perfect knowledge of the proportion of parts composing an enamel and their complete combination. It is this complete combination, together with the absence of any destructible matter, which gives the enamel its lasting quality.
The base of enamel is a clear, colourless, transparent vitreous compound called flux, which is composed of silica, minium and potash. This flux or base—termed fondant in France—is coloured by the addition of oxides of metals while in a state of fusion, which stain the flux throughout its mass. Enamels are either hard or soft, according to the proportion of the silica to the other parts in its composition. They are termed hard when the temperature required to fuse them is very high. The harder the enamel the less liable is it to be affected by atmospheric agencies, which in soft enamels produce a decomposition of the surface first and ultimately of the whole enamel. It is therefore advisable to use hard enamels in all cases. This involves the employment of pure—or almost pure—metals for the plates, which are in most respects the best to receive and retain the enamel. For if there is an excess of alloy, either the metal will possibly melt before the enamel is fused or afterwards they will part company. To the inferior quality of old silver may be attributed the fact that in all cases the enamel has flown off it; if it has not yet wholly disappeared it will scale off in time. It is therefore essential that metals should be pure and the enamels hard. It is also noteworthy that enamels composed of a great amount of soda or potash, as compared with those wherein red lead is in greater proportion, are more liable to crack and have less cohesion to the metals. It is better not to use silver as a base, although it is capable of reflecting a higher and more brilliant white light than any other metal. Fine gold and pure copper as thin as possible are the best metals upon which to enamel. If silver is to be used, it should be fine silver, treated in the methods called champlevé and cloisonné.
The brilliancy of the substance enamel depends upon the perfect combination and proportion of its component parts. The intimacy of the combination depends upon an equal temperature being maintained throughout its fusion in the crucible. For this purpose it is better to obtain a flux which has been already fused and most carefully prepared, and afterwards to add the colouring oxides, which stain it dark or light according to the amount of oxide introduced. Many of the enamels are changed in colour by the difference of the proportion of the parts composing the flux, rather than by the change of the oxides. For instance, turquoise blue is obtained from the black oxide of copper by using a comparatively large proportion of carbonate of soda, and a yellow green from the same oxide by increasing the proportionate amount of the red lead. All transparent enamels are made opaque by the addition of calx, which is a mixture of tin and lead calcined. White enamel is made by the addition of stannic and arsenious acids to the flux. The amount of acid regulates the density or opacity of the enamel.
To elucidate the development which has occurred, it will be necessary to describe some of the processes. After the enamel has been procured in the lump, the next stage in the process, common to all methods of enamelling, is to pulverize it. To do this properly the enamel must first be placed in an agate mortar and covered with water; next, with a wooden mallet a number of sharp blows must be given to a pestle held vertically over the enamel, to break it; then holding the mortar firmly in the left hand, the pestle must be rotated with the right, with as much pressure as possible on the enamel, grinding it until the particles are reduced to a fine grain. The powder is then subjected to a series of washings in distilled water, until all the floury particles are removed. After this the metal is cleaned by immersion in acid and water. For copper, nitric acid is used; for silver, sulphuric, and for gold hydrochloric acid. All trace of acid is then removed, first by scratching with a brush and water, and finally by drying in warm oak sawdust. After this the pulverized enamel is carefully and evenly spread over those parts of the metal designed to receive it, in sufficient thickness just to cover them and no more. The piece is then dried in front of the furnace, and when dry is placed gently on a fire-clay or iron planche, and introduced carefully into the muffle of the furnace, which is heated to a bright pale red. It is now attentively watched until the enamel shines all over, when it is withdrawn from the furnace. The firing of enamel, unlike that of glass or pottery, takes only a few minutes, and in nearly all processes no annealing is required.
The following are the different modes of enamelling: champlevé, cloisonné, basse-taille, plique-à-jour, painted enamel, encrusted, and miniature-painted. These processes were known at successive periods of ancient art in the order in which they are named. To-day they are known in their entirety. Each has been largely developed and improved. No new method has been discovered, although variations have been introduced into all. The most important are those connected with painted enamels, encrusted enamels and plique-à-jour.
Champlevé enamelling is done by cutting away troughs or cells in the plate, leaving a metal line raised between them, which forms the outline of the design. In these cells the pulverized enamel is laid and then fused; afterwards it is filed with a corundum file, then smoothed with a pumice stone and polished by means of crocus powder and rouge. An example is shown in Plate II. fig. 8.
In cloisonné enamel, upon a metal plate or shape, thin metal strips are bent to the outline of the pattern, then fixed by silver solder or by the enamel itself. These strips form a raised outline, giving cells as in the case of champlevé. The rest of the process is identical with that of champlevé enamelling. An example is shown in Plate I. fig. 4.
The basse-taille process is also a combination of metal work in the form of engraving, carving and enamelling. The metal, either silver or gold, is engraved with a design, and then carved into a bas-relief (below the general surface of the metal like an Egyptian bas-relief) so that when the enamel is fused it is level with the uncarved parts of the design enamel, and the design shows through the transparent enamel.
Painted enamels are different from any of these processes both in method and in result. The metal in this case is either copper, silver or gold, but usually copper. It is cut with shears into a plate of the size required, and slightly domed with a burnisher or hammer, after which it is cleaned by acid and water. Then the enamel is laid equally over the whole surface both back and front, and afterwards “fired.” The first coat of enamel being fixed, the design is carried out, first by laying it in white enamel or any other which is opaque and most advantageous for subsequent coloration.
In the case of a grisaille painted enamel the white is mixed with water or turpentine, or spike oil of lavender, or essential oil of petroleum (according to the taste of the artist) and the white is painted thickly in the light parts and thinly in the grey ones,
