when traversed by an electric current, and that if it has a high resistance and a high melting-point it may be rendered incandescent, and therefore become a source of light. Naturally every inventor turned his attention to the employment of wires of refractory metals, such as platinum or alloys of platinum-iridium, &c., for the purpose of making an incandescent lamp. F. de Moleyns experimented in 1841, E. A. King and J. W. Starr in 1845, J. J. W. Watson in 1853, and W. E. Staite in 1848, but these inventors achieved no satisfactory result. Part of their want of success is attributable to the fact that the problem of the economical production of electric current by the dynamo machine had not then been solved. In 1878 T. A. Edison devised lamps in which a platinum wire was employed as the light-giving agent, carbon being made to adhere round it by pressure. Abandoning this, he next directed his attention to the construction of an “electric candle,” consisting of a thin cylinder or rod formed of finely-divided metals, platinum, iridium, &c., mixed with refractory oxides, such as magnesia, or zirconia, lime, &c. This refractory body was placed in a closed vessel and heated by being traversed by an electric current. In a further improvement he proposed to use a block of refractory oxide, round which a bobbin of fine platinum or platinum-iridium wire was coiled. Every other inventor who worked at the problem of incandescent lighting seems to have followed nearly the same path of invention. Long before this date, however, the notion of employing carbon as a substance to be heated by the current had entered the minds of inventors; even in 1845 King had employed a small rod of plumbago as the substance to be heated. It was obvious, however, that carbon could only be so heated when in a space destitute of oxygen, and accordingly King placed his plumbago rod in a barometric vacuum. S. W. Konn in 1872, and S. A. Kosloff in 1875, followed in the same direction.
No real success attended the efforts of inventors until it was finally recognized, as the outcome of the work by J. W. Swan, T. A. Edison, and, in a lesser degree, St. G. Lane Fox and W. E. Sawyer and A. Man, that the conditions of success were as follow: First, the substance to Carbon filament lamp. be heated must be carbon in the form of a thin wire rod or thread, technically termed a filament; second, this must be supported and enclosed in a vessel formed entirely of glass; third, the vessel must be exhausted as perfectly as possible; and fourth, the current must be conveyed into and out of the carbon filament by means of platinum wires hermetically sealed through the glass.
One great difficulty was the production of the carbon filament. King, Sawyer, Man and others had attempted to cut out a suitably shaped piece of carbon from a solid block; but Edison and Swan were the first to show that the proper solution of the difficulty was to carbonize an organic substance to which the necessary form had been previously given. For this purpose cardboard, paper and ordinary thread were originally employed, and even, according to Edison, a mixture of lampblack and tar rolled out into a fine wire and bent into a spiral. At one time Edison employed a filament of bamboo, carbonized after being bent into a horse-shoe shape. Swan used a material formed by treating ordinary crochet cotton-thread with dilute sulphuric acid, the “parchmentized thread” thus produced being afterwards carbonized. In the modern incandescent lamp the filament is generally constructed by preparing first of all a form of soluble cellulose. Carefully purified cotton-wool is dissolved in some solvent, such as a solution of zinc chloride, and the viscous material so formed is forced by hydraulic pressure through a die. The long thread thus obtained, when hardened, is a semi-transparent substance resembling cat-gut, and when carefully carbonized at a high temperature gives a very dense and elastic form of carbon filament. It is cut into appropriate lengths, which after being bent into horse-shoes, double-loops, or any other shape desired, are tied or folded round carbon formers and immersed in plumbago crucibles, packed in with finely divided plumbago. The crucibles are then heated to a high temperature in an ordinary combustion or electric furnace, whereby the organic matter is destroyed, and a skeleton of carbon remains. The higher the temperature at which this carbonization is conducted, the denser is the resulting product. The filaments so prepared are sorted and measured, and short leading-in wires of platinum are attached to their ends by a carbon cement or by a carbon depositing process, carried out by heating electrically the junction of the carbon and platinum under the surface of a hydrocarbon liquid. They are then mounted in bulbs of lead glass having the same coefficient of expansion as platinum, through the walls of which, therefore, the platinum wires can be hermetically sealed. The bulbs pass into the exhausting-room, where they are exhausted by some form of mechanical or mercury pump. During this process an electric current is sent through the filament to heat it, in order to disengage the gases occluded in the carbon, and exhaustion must be so perfect that no luminous glow appears within the bulb when held in the hand and touched against one terminal of an induction coil in operation.
In the course of manufacture a process is generally applied to the carbon which is technically termed “treating.” The carbon filament is placed in a vessel surrounded by an atmosphere of hydrocarbon, such as coal gas or vapour of benzol. If current is then passed through the filament the hydrocarbon vapour is decomposed, and carbon is thrown down upon the filament in the form of a lustrous and dense deposit having an appearance like steel when seen under the microscope. This deposited carbon is not only much more dense than ordinary carbonized organic material, but it has a much lower specific electric resistance. An untreated carbon filament is generally termed the primary carbon, and a deposited carbon the secondary carbon. In the process of treating, the greatest amount of deposit is at any places of high resistance in the primary carbon, and hence it tends to cover up or remedy the defects which may exist. The bright steely surface of a well-treated filament is a worse radiator than the rougher black surface of an untreated one; hence it does not require the expenditure of so much electric power to bring it to the same temperature, and probably on account of its greater density it ages much less rapidly.
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| Fig. 15. |
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| Fig. 16.—Incandescent Lamp Sockets. |
Finally, the lamp is provided with a collar having two sole plates on it, to which the terminal wires are attached, or else the terminal wires are simply bent into two loops; in a third form, the Edison screw terminal, it is provided with a central metal plate, to which one end of the filament is connected, the other end being joined to a screw collar. The collars and screws are formed of thin brass embedded in plaster of Paris, or in some material like vitrite or black glass (fig. 15). To put the lamp into connexion with the circuit supplying the current, it has to be fitted into a socket or holder. Three of the principal types of holder in use are the bottom contact (B.C.) or Dornfeld socket, the Edison screw-collar socket and the Swan or loop socket. In the socket of C. Dornfeld (fig. 16, a and a′) two spring pistons, in contact with the two sides of the circuit, are fitted into the bottom of a short metallic tube having bayonet joint slots cut in the top. The brass collar on the lamp has two pins, by means of which a bayonet connexion is made between it and the socket; and when this is done, the spring pins are pressed against the sole plates on the lamp. In the Edison socket (fig. 16, b) a short metal tube with an insulating lining has on its interior a screw sleeve, which is in connexion with one wire of the circuit; at the bottom of the tube, and insulated from the screw sleeve, is a central metal button, which is in connexion with the other side of the circuit. On screwing the lamp into the socket, the screw collar of the lamp and the boss or plate at the base of the lamp make contact with the corresponding parts of the socket, and complete the connexion. In some cases a form of switch is included in the socket, which is then termed the key-holder. For loop lamps the socket consists of an insulated block, having on it two little hooks, which engage with the eyes of the lamp. This insulating block also carries some form of spiral spring or pair of spring loops, by means of which the lamp is pressed away from the socket, and the eyes kept tight by the hooks. This spring or Swan socket (fig. 16, c) is found useful in places where the lamps are subject to vibration, for in such cases the Edison screw collar cannot well be used, because the vibration loosens the contact of the lamp in the socket. The sockets may be fitted with appliances for holding ornamental shades or conical reflectors.
