of 70% has been obtained, and when a dynamo is driven directly
by them about 66% of the hydraulic energy has been converted into
electric energy.
Fig. 4.—External View of Rigg's Water-Engine.[1]
Pelton wheels are very sensitive to variation of load, and considerable
trouble was experienced at first in securing adequate
governing when they were used to generate electric energy; but
this difficulty has been overcome, and they have been rendered most
efficient machines for use with high falls, where ordinary turbines
would be difficult to manage owing to the excessive speed at which
they would run.
In a small installation in the United States water
is brought in a 36-in. pipe a distance of 1800 ft., and supplies six
Fig. 5.—Pelton Wheel.
Pelton wheels each 28 in.
in diameter, running at 135
revolutions a minute under
a head of 130 ft. The total
power developed is 600 H.P.,
and though the load factor
varies very greatly in this
case, the differential type of
governor used secures perfect
control of the running of the
wheels.
Turbines.—The turbine has now become one of the most efficient of the prime movers employed by man, and in the United States of America and on the continent of Europe[2] its use has enormously increased of recent years. Though no radical changes have been made in the design of turbines for some years, an immense amount of skill and ingenuity has been shown in perfecting and improving details, and such machines of great size and power are now constantly being made, and give every satisfaction when in use.
In the "Hercules" turbine, shown in fig. 6, the flow is what is called mixed, that is, it is partly a radial inward and partly an axial flow machine. On entering, the water flows at first in a radial direction, and then gradually, as it passes through the wheel, it receives a downward component which becomes more and more important. Professor Thurston has published the results of a test of one of these, which gave an efficiency of 87% at full load and 70% at about three-fifths full load.
Another turbine of the mixed flow type is the "Victor," which consists of three parts the outer guide case, and, inside this, the register gate, and the wheel. The gate regulates the speed of the wheel by varying the quantity of water; when fully open it merely forms a continuation of the guide passages, and thus offers no obstruction to the flow of the water, but by giving it a movement through a part of a revolution the passages are partly blocked and the flow of the water is checked. This form of regulation is fairly efficient down to three-quarter opening. Turbines of this type may also be used on horizontal shafts, and are very useful in the case of low falls where there is a large amount of water and the head is fairly constant. At Massena, in New York State, 75,000 H.P. is to be developed from fifteen sets of these turbines working under a head of 40 ft. Each generator can develop 5000 H.P. at a potential of 2200 volts, and is driven by three horizontal double turbines on the same shaft; when working under a minimum head of 32 ft., at 150 revolutions, each turbine will have a nominal horse- power of 1000.
Fig. 6.—"Hercules" Turbine.
Probably the most important application of turbines to the generation of power on a great scale is that at Niagara Falls. The water is tapped off from the river Niagara about 1 m. above the falls and brought by a canal to the power-house. The wheel-pit is 180 ft. in depth, and is connected with the river below the falls by a tail-race, consisting of a tunnel 21 ft. high and 18 ft. 10 in. wide at its largest section. The original turbines were of the "Fourneyron" type, and a pair were mounted on each vertical shaft, the two being capable of giving out 5000 H.P. with a fall of 136 ft. Each pair of wheels is built in three storeys, and the outflow of the water is controlled by a cylindrical gate or sluice, which is moved up and down by the action of the governor. As the pair of wheels and the big vertical shaft (which is of hollow steel 38 in. in diameter) with the revolving part of the dynamo mounted on the upper end of the shaft weigh about 152,000 ft., a special device, since adopted in other similar power plants, was designed to balance in part this dead weight. The water passes from the penstock through the guide blades of the upper wheel, and in doing so acts in an upward direction on a cover of the upper wheel, which thus becomes, as it were, a balance-piston. The total upward pressure on this piston is calculated to be equal to 150,000 ℔; hence the shaft-bearings are practically relieved from pressure when the wheels are running. Another turbine which has come into extensive use is the "Francis," an exceedingly efficient turbine on a low fall with large quantities of water. At Schaffhausen two of them with a fall of 1212 ft. developed 430 H.P., when the older turbines only gave 260 H.P., the
- ↑ This and some of the other drawings have been taken from Blaine's Hydraulic Machinery.
- ↑ The following statistics of turbine construction in Switzerland
are taken from Schweizerische Bauzeitung (1901), p. 128, which, in
the same volume at p. 53, contains a valuable article on the most
important improvements in turbines and their regulation shown
in the Paris Exhibition of 1901:—
Period. Number
of
Turbines.Total H.P. Average
H.P.1844–1869
1869–1879
1879–1889
1889–1899767
1006
1840
223136,894
66,688
133.579
400,47448
6612
7212
17912Totals 5844 637.635