The actual construction of successful masonry dams has varied from the roughest rubble masonry to ashlar work. It probable, however, that, all things considered, random rubble in which the flattest side of each block of stone is dressed to a fairly uniform surface, so that it Materials. may be bedded as it were in a tray of mortar, secures the nearest approach to uniform elasticity. Such stones may be of any size subject to each of them covering only a small proportion of the width of the structure (in the Vyrnwy dam they reached 8 or 10 tons each), and the spaces between them, where large enough, must be similarly built in with smaller, but always the largest possible, stones; spaces too small for this treatment must be filled and rammed with concrete. All stones must be beaten down into their beds until the mortar squeezes up into the joints around them. The faces of the work may be of squared masonry, thoroughly tied into the hearting; but, in view of the expansion and contraction mentioned below, it is better that the face masonry should not be coursed. Generally speaking, in the excavations for the foundations springs are met with; these may be only sufficient to indicate a continuous dampness at certain beds or joints of the rock, but all such places should be connected by relief drains carried to visible points at the back of the dam. It should be impossible, in short, for any part of the rock beneath the dam to become charged with water under pressure, either directly from, the water in the reservoir or from higher places in the mountain sides. For similar reasons care must be taken to ensure that the structure of the water face of the dam shall be the least permeable of any part. In the best examples this has been secured by bedding the stones near to the water face in somewhat finer mortar than the rest, and sometimes also by placing pads to fill the joints for several inches from the water face, so that the mortar was kept away from the face and was well held up to its work. On the removal of the pads, or the cutting out of the face of the mortar where pads were not used, the vacant joint was gradually filled with almost dry mortar, a hammer and caulking tool being used to consolidate it. By these means practical impermeability was obtained. If the pores of the water face are thus rendered extremely fine, the surface water, carrying more or less fine detritus and organic matter, will soon close them entirely and assist in making that face the least permeable portion of the structure.
But no care in construction can prevent the compression of the mass as the superincumbent weight comes upon it. Any given yard of height measured during construction, or at any time after construction, will be less than a yard when additional weight has been placed upon it; hence the ends of such dams placed against rock surfaces must move with respect to those surfaces when the superincumbent load comes upon them. This action is obviously much reduced where the rock sides of the valley rise slowly; but in cases where the rock is very steep, the safest course is to face the facts, and not to depend for water-tightness upon the cementing of the masonry to the rock, but rather to provide a vertical key, or dowel joint, of some material like asphalt, which will always remain water-tight. So far as the writer has been able to observe or ascertain, there are very few masonry dams in Europe or America which have not been cracked transversely in their higher parts. They generally leak a little near the junction with the rock, and at some other joints in intermediate positions. In the case of the Neuadd dam this difficulty was met by deliberately omitting the mortar in transverse joints at regular intervals near the top of the dam, except just at their faces, where it of course cracks harmlessly, and by filling the rest with asphalt. Serious movement from expansion and contraction does not usually extend to levels which are kept moderately damp, or to the greater mass of the dam, many feet below high-water level.
The first masonry dam of importance constructed in Great Britain was that upon the river Vyrnwy, a tributary of the Severn, in connexion with the Liverpool water-supply (Plate I.). Its height, subject to water-pressure, is about 134 ft., and a carriage-way is carried on arches at an elevation of about 18 ft. higher. As this dam is about 1180 ft. in length from rock to rock, it receives practically no support from the sides of the valley. Its construction drew much attention to the subject of masonry dams in England—where the earthwork dam, with a wall of puddled clay, had hitherto been almost universal—and since its completion nine more masonry dams of smaller size have been completed. In connexion with the Elan and Claerwen works, in Mid-Wales, for the supply of Birmingham, six masonry dams were projected, three of which are completed, including the Caban Goch dam, 590 ft. long at the water level, and subject to a water-pressure of 152 ft. above the rock foundations and of 122 ft. above the river bed, and the Craig-yr-allt Goch dam, subject to a head of 133 ft. The latter dam is curved in plan, the radius being 740 ft. and the chord of the arc 515 ft. In the Derwent Valley scheme, in connexion with the water supplies of Derby, Leicester, Nottingham and Sheffield, six more masonry dams have received parliamentary sanction. Of these the highest is the Hagglee, on the Ashop, a tributary of the Derwent, which will impound water to about 136 ft. above the river bed, the length from rock to rock being 980 ft. Two of these dams are now in course of construction, one of which, the Howden, will be 1080 ft. in length and will impound water to a depth of 114 ft. above the river bed. In 1892 the excavation was begun for the foundations of a masonry dam across the Croton river, in connexion with the supply of New York. The length of this dam from rock to rock at the overflow level is about 1500 ft. The water face, over the maximum depth at which that face cuts the rock foundations, is subject to a water-pressure of about 260 ft., while the height of the dam above the river bed is 163 ft. The section, shown in fig. 17, has been well considered. The hearting is of rubble masonry, and the faces are coursed ashlar. So-called “natural cement” has been used, except during frosty weather, when Portland cement was substituted on account of its more rapid setting. An important feature in connexion with this dam is the nature of the foundation upon which it stands. Part of the rock is schist, but the greater portion limestone, similar in physical qualities to the Carboniferous limestone of Great Britain. The lowest part of the surface of this rock was reached after excavating through alluvial deposits to a depth of about 70 ft., but owing to its fissured and cavernous nature it became necessary to excavate to much greater depths, reaching in places more than 120 ft. below the original bottom of the valley. Great pains appear to have been taken to ascertain that the cavernous portions of the rock had been cut out and built up before the building was begun.
Fig. 17.—Section of Croton Dam.
The Furens dam, already referred to as the earliest type of a scientifically designed structure of the kind, is subject to a pressure of about 166 ft. of water; the valley it crosses is only about 300 ft. wide at the water level, and the dam is curved in plan to a radius of 828 ft. Much discussion has taken place as to the utility of such curvature. The recent investigations already referred to indicate the desirability of curving dams in plan in order to reduce the possibility of tension and infiltration of water at the upstream face. In narrow rock gorges extremely interesting and complex problems relating to the combined action of horizontal and vertical stresses arise, and in some such cases it is evident that much may be done by means of horizontal curvature to reduce the quantity of masonry without reduction of strength. The Bear Valley dam, California, is the most