Useful tables for determining the number of revolutions per minute to obtain the more common surface speeds of cutters of different diameters, will be found on pages 327 and 328.
Sharpening Cutters. The importance of keeping all kinds of milling cutters well sharpened must not be overlooked. It might be supposed upon first thought that better economy in cutter wear would be gained by regrinding no oftener than positively necessary. This is not the case, however, as experience has shown that a dull cutter wears more rapidly than a sharp one, and consequently one that is kept in good condition by frequent regrinding will invariably outlast one that is not so cared for. Besides, a dull cutter not only consumes more power, but cannot be operated as rapidly or take as heavy cuts as a sharp one, and the quality of the work is never as good. Too frequently in shops today, the efficiency of milling machines is impaired by the use of dull cutters, for no other reason than carelessness and negligence on the part of the operator. Milling is never a complete success where such conditions exist, and with the improved grinding machines and convenient means of removing and replacing cutters, there is no reason for limiting the capabilities of a machine by using dull cutters. Grinding a cutter takes only a short time, and the good results that are obtained, together with the economy assured, more than compensate for the time expended in grinding. Whenever possible, it is a good plan to have two sets of cutters, so that one set can be reground while the other is in use; the milling machine then need only be stopped long enough to change the cutters.
Plain milling cutters, side milling cutters, end mills, etc., are sharpened upon the tops of the teeth, while formed cutters of all kinds are sharpened upon the faces of the teeth. Modern cutter grinding machines are necessary where many cutters are employed, and are advantageous, even where there are only a few cutters used, for it is nearly impossible to properly resharpen cutters, except with a machine especially designed for that purpose. We illustrate at the back of the book the cutter grinding machines we build that are very suitable for use in connection with milling machines.
It is impossible to treat in detail the many points about resharpening cutters without going to great length, but we issue a book and booklet[1] devoted exclusively to the subject, one of which is furnished with each of the machines mentioned above.
- ↑ "Construction and Use of No. 13 Universal and Tool Grinding Machine," and "Construction and Use of No. 2 Cutter Grinding Machine and No. 3 Universal Cutter and Reamer Grinder."
